CNC is at the heart of today’s burgeoning maker movement. Using simple tools like CNC routers, milling machines and laser cutters, you could produce anything from laptop decals to wooden signs. In fact, you could start your own CNC project from your very own home. You don’t even have to learn how to code or design on CAD software! All you need is some clever image conversion software like Scan2CAD that will do all of the heavy-lifting for you. It will automatically convert your sketch or any image into a CNC-ready vector design!
How does image conversion work?
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Hey everybody, Luke from Scan2CAD here. So, with this video, I’ll be showing you how we can use Scan2CAD to convert your images to a CNC format. The CNC format may be DXF or G-code, and what we want is a nice, clean, cuttable vector profile of our images, which would be suitable for your CNC machine. So we have as an example, this Ford logo, and this is a JPEG image. But it could be a PNG, a BMP, just any raster image format supported in Scan2CAD, and we need to convert this automatically to vector and save out as DXF or G-code, or whatever your CNC machine supports. So the process in Scan2CAD is really two steps. First, to clean the image to make it suitable for conversion, and then to convert.
So we’ll jump first into the clean image window. So this is a multi-color image and we need to reduce the colors, so we’ll use the threshold tool. Let’s just go with the default, it’s fine. I also may choose to smooth the image by clicking this button that just smooths the lines out. As this is a JPEG image and that’s heavily compressed image format, it creates kind of image distortion. So by using the smooth, we can smooth out the lines. So we now have an image which is looking much more suitable for conversion, and we can go ahead and convert. To do that, we’ll go to the convert raster image dialogue, which is this button. Let’s drag it into view. And when we’re converting images for CNC purposes, we chose the Outline option in Scan2CAD. We can just go with the defaults. You can see we have a sharp and smooth slider here, just choosing the kind of definition that you want of the original image. Bezier curves would be suitable for this image, and choose the type of vectors that you want to create. You see, we have the default here in vector lines and arcs. So let’s just hit Run. Have a look at the results. We can compare that to the raster image just by switching. So what you can do here is play around with the settings until you’re happy with them, and when you are happy, we’ll click Okay to save the results of the canvas. So we’re now viewing the converted image. Again, we can compare that to the original raster image. We can view them both together.
I can highlight the vectors by clicking the Highlight Vectors icon up here, just so you can see the accuracy. You can see that Scan2CAD has perfectly followed the original image, and we have vector profiles that represent the image. Now, it’s important to highlight here that Scan2CAD has done some calculations to represent the image as accurately as possible, whilst using as few vector nodes as possible. Now that sounds quite complex, but what it means is that this is optimized for CNC purposes. So with these curve shapes here, if I click on them, you can see we have a vector arc rather than thousands and small vector lines, which some software may create. And it’s using as few vectors as possible, meaning it will have as few paths for your CNC cutter to follow, making it the most suitable for cutting. And it also means that if you were to scale up this image or scale it down, it won’t become jagged. You won’t have sort of jagged curved shapes.
Alright. So talking of scaling, we can input scaling by going to the Measure and Scale tool here. And what we’ll do is, let’s say I know I want this logo to be 20 cm in width. So I may enable orthogonal snap, which means it will snap it to the horizontal line and we’ll just click and draw it across. And you can see that Scan2CAD has measured that distance, and apparently it’s 2202 pixels long. We’re gonna calibrate that and say that that equals 20 cm, just as an example. Click Apply, and now the whole drawing has the correct measurements. We can go ahead now and save this file out by going to File and Save As Vector. And from here, you’ll see that you can choose the format you want. For example, DXF, DWG, or G-code, or which may be suitable for your CNC machine. So, with that said, that’s the end of this tutorial. I hope it helps. Feel free to give Scan2CAD a try yourself with a free trial, and drop us any questions if you have them.
CNC machines work with vector cnc file formats, such as DXF and G-code files. Instead of drawing an image from scratch on CAD software, conversion software like Scan2CAD traces an image using intelligent vectorization algorithms. Then, it translates it into a CNC format using a language that can be read by any CNC software. i.e. a set of mathematical instructions known as vectors. These numbers are graphic coordinates that control the movement of your CNC cutter. For example, the CNC machine would carve a straight line by moving its cutter five units left, starting from point A. This image tracing technique can be applied onto any raster file type including BMP, PNG, TIFF, JPEG, GIF, PDF and so on. You could scan a sketch , convert a logo old technical drawing… the opportunities are endless! Even raster text can be converted to vector text.
Converting an image to DXF or G-code in Scan2CAD
What are the most common CNC file formats?
Most commonly, CNC software will utilise either DXF or G-code files for cutting. G-code files contain a direct set of instructions for the cutter where-as DXF files are more generic, they can contain data totally unrelated to CNC cutting such as text strings.
DXF files can be considered more flexible than G-code files because they are not the end-instructions for the CNC file. You can edit DXF files to achieve the required design and scaling before exporting the file to G-code. Once the file is in a CNC format (i.e. G-code) it can be more challenging to make edits.
G-code files do not have just one file extension. G-code files are typically represented with 3 file extensions:
In all 3 cases, the contents of the CNC file are identical. The only difference is the file extension. Therefore if you need to convert a .nc file to a .tap file, you can simply change the file name’s extension.
Download the Scan2CAD free trial. Launch Scan2CAD and click: ‘File’ > ‘Open‘. Choose your image file.
2. Clean the image (optional)
If you have a low quality image, you can clean it using Scan2CAD’s image cleaning tools before converting to vector. This ensures that your CNC file format image is crisp and clear for your CNC machine. It’s a great option for cleaning a distorted or heavily compressed image.
Scan2CAD will convert your image to a CNC file format in seconds. Simply choose the ‘Convert Raster Image’ option and convert using the ‘Outline’ option. This will provide you with a clear and cut-friendly CNC profile of your original image.
4. Save the file in a CNC file format
Click the green ‘Export’ button in the upper-right corner of the software to export the file to your preferred CNC file format. The most widely compatible file format is the DXF file format. If in doubt, always choose DXF because every CAD/CAM/CNC software will support this open-sourced file format. Scan2CAD also allows you to save your vector into G-code formats such as NC, CNC and TAP.
That’s it. You’re all done! Now, you can now import the newly-created vector file in any CAM/CNC software and use it with any machine of your choice—here’s a rundown of our favourite beginners CNC kits.
How long does image conversion take?
The conversion process only takes 30 seconds and about ten clicks of your mouse. However, the quality of your output vector file depends on the quality of your image. Garbage in, garbage out. You have to choose the right image to begin with. Then, there’s a small amount of pre- and post-processing work you should do to obtain the best conversion possible, check out our top 10 raster effects for a better idea.
How do I make the image CNC-ready?
After conversion, your DXF file is only, at best, 95% cut ready. Once you load it onto the CAM program, you’ll have to assign cut paths, order the cut paths and select offsets for the cut paths. These settings vary depending on the type of CNC machine you’re using, speeds, amperage, pressures, etc.
Inside tips on image conversion for CNC
We spoke recently to Jason Henry, owner of Cascade Metal Designs LLC, who divulged his expert tips on image conversion for CNC.
What are the ideal image characteristics for conversion to vector for CNC?
High resolution. You’ll want to be able to zoom into the image without any heavy pixelation. However, you don’t necessarily need your image to be scanned in HD either. The rule of thumb is that each line should be five pixels thick for ideal conversion.
Does not contain shadows. Shadows prevent us from seeing the details of the design work, which can lead to problems when the image is being cut.
Fellow maker, Marcel doodled a bowtie in his notebook and converted it into actual accessory! Notice that he used a felt-tip pen so that the software can detect clear, clean outlines. Source: hotpopfactory.com/blog
What are the biggest challenges in converting an image for CNC?
Choosing a good image is one issue. Ensuring that the vector output is optimized for CNC output is another. After all, the CNC machine is physically moving along each vector line you draw. If you instruct it to go back and forth in the same area too many times, you’ll run the risk of damaging your material. After converting your image, you’ll want to check for the following:
The vector uses single line cut paths to represent key features of the main silhouette. You can join multiple separate lines or polylines using Scan2CAD’s Snap tool.
Remove as many intersections and node counts as you can, without sacrificing image quality.
Ensure all lines are connected perfectly, so that you get one coherent cut path. Pay particular attention to this near corners and curves.
No overlapping vectors.
Any design work that you do not want to cut is deleted.
Example: The image on the left is much more suitable for conversion
How does the CNC machine I use affect the design requirements?
Different CNC machines have different cut depths and widths, feeds and speeds, material removal rates, surface finishes and so on. First of all, the spacing between your cut paths should be comparable to the diameter of the tool. The corners also depend on the size of your mill – smaller tools produce sharper corners.
For example, a plasma cutting system requires significantly larger cut paths than a more precise laser-cutting system. For plasma cutting systems and some routing systems, you would use open, single-line cut paths. In comparison, you would only use closed or looped cut paths with a laser and waterjet cutting system. The same logic applies if you’re cutting out a small-sized design. You have to sacrifice some detail and use single cut paths if you’re making small products; the converse is true if you’re making larger-sized items.
Closed cut paths can only be used with more precise CNC cutting machines. Source: makecnc.com
What are the common mistakes when converting an image for CNC?
Poor image selection.
Relying on software to automatically create a cut-ready DXF file and hence, not cleaning up the DXF file.
Using the wrong software to create DXF files.
Not understanding the limitations of the CNC cutting system and not understanding how that affects your design.
Not familiarizing themselves with the cut width of tooling on CNC cutting system.
With a few clicks and some advice from experts, anyone can convert an image into a CNC project. For inspiration, check out our recent round-up of 32 Products You Could Make & Sell Today. Don’t forget to download Scan2CAD’s free trial too. Equipped with intelligent vectorization algorithms as well as a full raster and vector image editing suite, it’s got all the tools you need for your CNC project.